101F-**** The % milling bur chucking has slipped out. <DWX-52D>
*We are guiding the user through the manual page.
If the milling bur remains gripped, first remove the material, then click VPanel [Machine Settings] > [Maintenance] > [Open Collet] to remove it by hand.
◆ The attrition of the milling bur
The most common cause is attrition of the milling bur. Replacement should be tried. Milling burs are consumables.
Even within the replacement time of the milling bur, wear may be accelerated due to milling conditions and the type of material. If the milling bur is used until it breaks, the load on the spindle, collet and motors will be higher, and machine problems may increase.
Try using our genuine milling bur. For purchasing milling burs, please contact your authorized DGSHAPE/Roland DG Corporation dealer.
◆ Milling waste adheres to the collet, which is the part that chucks (grips) the milling bur.
Detach the collet and clean the inside. Please refer to the following pages
- Spindle ZS-4D: Cleaning the Collet for ZS-4D <DWX-52D>
- Spindle ZS-52D: Cleaning the Collet for ZS-52D <DWX-52D>
◆ Collet deformation, cracks, chipping
The collet is a consumable. Replace the collet. The collet must be ordered from your dealer in the same way as the milling bur.
*A brand-new spindle is supplied with a collet.
Reference video
◆ The milling bur does not match the material.
Please check the type of milling bur and the type and size of the material.
◆ The milling condition is strict.
Please review the milling speed (Override) and CAM data. There have been cases where the shank of the milling bur has collided with the material.
◆ Improper mounting of workpiece, milling bur holder and spindle.
1 Are the workpiece securely screwed in place without any rattling?
Reference video "Disc-type workpiece"
Reference video "Pin-type workpiece"
2 Are the spindle and milling bur holder securely screwed in place without any rattling?
Retighten the fixing screws. Please refer to the following pages.
- Spindle ZS-4D: https://downloadcenter.rolanddg.com/ZS-4D
- Spindle ZS-52D: https://downloadcenter.rolanddg.com/contents/manuals/ZS-52D_USE_EN.pdf
- Milling bur holder:
3 Is the spindle belt sufficiently tensioned?
3.1 Loosen the screws securing the motor stay by about two turns.
3.2 Adjust the belt position.
3.3 Secure the motor stay. Tighten the screws.
◆ Center shake of the spindle
It is recommended to check the spindle’s worktime and replace the spindle if it has exceeded 2000 hours.
- Spindle ZS-4D: Spindle Unit Replacement ZS-4D <DWX-52D>
- Spindle ZS-52D: Spindle Unit Replacement ZS-52D <DWX-52D>
If errors recur, contact your authorized DGSHAPE/Roland DG Corporation dealer.